Ideal solutions
At Blue Horizon, everything we do is guided by a strong sense of purpose and a long-term commitment to sustainable impact. Our vision and mission reflect our dedication to addressing the plastic waste crisis through practical, scalable solutions.
Our vision is to make a tangible impact on the plastic waste problem by building efficient pyrolysis plants that turn non-recyclable plastics into reusable materials—extending resource life cycles and reducing environmental harm for a more sustainable future.
Blue Horizon is dedicated to advancing a circular economy by converting plastic waste into valuable resources through pyrolysis. Our goal is to contribute meaningfully to environmental sustainability and social responsibility, supporting global efforts to reduce plastic waste and cut emissions.
The collected plastic waste enters the Blue Horizon Plant
The plastic waste stream is sorted, processed and prepared for the conversion process
The plastics are converted into their raw form through the method of pyrolysis
A sustainable resource is the result: oil. This can be used as a resource for new plastics
The plastic pyrolysis plant relies on established and verified technology, ensuring a dependable foundation alongside skilled and reputable suppliers.
About
Plastics are essential to modern life, yet much of it is used in a wasteful and environmentally damaging way. Made largely from fossil fuels, plastic often ends up in landfills, incinerators, or polluting natural ecosystems. Traditional recycling methods can only handle a fraction of plastic waste, leaving most of it unrecycled and contributing to growing CO₂ emissions.
To help meet global climate goals, Blue Horizon is rethinking the role of plastic waste. Our facilities use advanced pyrolysis technology to recycle a broader range of plastics. This process breaks down plastic into raw oil, which can be reused as a feedstock for producing new plastics—reducing dependence on virgin fossil-based materials.
By turning plastic waste into a valuable resource, Blue Horizon lowers emissions tied to both production and disposal, and contributes to a circular economy with practical, scalable solutions.
Blue Horizon Process
Collected plastic waste enters Blue Horizon’s facility, marking the first step in transforming discarded materials into valuable resources. By diverting plastic from landfills and oceans, as well as incarceration plants, we address both waste reduction and resource creation, setting the stage for a sustainable circular process.
Once inside the facility, the plastic waste is sorted, washed, and shredded into pellets before going into the pyrolysis reactor. In case suppliers provide feedstock in pellet form, these pellets go directly into the reactor. This vital preparation step ensures that only the right types of plastic enter the next phase, optimizing the efficiency of the conversion process. This careful handling readies the plastic for transformation, making sure it meets the quality standards necessary for effective recycling.
Our advanced pyrolysis technology heats the prepared plastic in an oxygen-free environment, breaking down the polymers into smaller hydrocarbon chains. This process converts the plastic into a mixture of gasses and liquid hydrocarbons, known as Pyroil. Unlike other recycling methods, pyrolysis allows us to handle mixed and lower-grade plastics, making it an ideal method for plastics that would otherwise end up in landfills or incinerators.
Plastic pyrolysis produces Pyroil—a sustainable alternative to fossil-based raw materials in plastic production. By using Pyroil, Blue Horizon supports a closed-loop system where plastics are continuously recycled. The process also generates pyrolysis gas to power the reactors and syngas for electricity, reducing reliance on external energy. This approach minimizes the use of virgin resources, lowers environmental impact, and fosters a truly circular economy.